Standardized, professional and craftsman casting high-precision injection mold system design technology.
●模具结构采用模块化设计;AB板采用整体加工,保证上下模基准边误差0.002MM以内。
●模座发亮黑处理,AB板选用SKD61加硬处理,标准模座选用P20材料,模仁材质选用一胜百Viking,S136H及日本JIS,Skd61等。
●模具导柱导套,精定位,拉杆等标准件选用MISUMI标准件。
●The mold structure adopts modular design; AB plate is processed as a whole to ensure that the error of upper and lower die reference edge is within 0.002mm.
●The die base is polished and black, the AB board is hardened with SKD61, the standard die base is made of P20, and the die core is made of ASSAB Viking, S136H, JIS and SKD61, etc。
●MISUMI standard parts are selected for standard parts such as guide post, guide sleeve, fine positioning and pull rod。
Thin wall I / M precision forming technology and multi strip I / M precision forming technology
●对0.35BTB,RF,SIMcard(端子厚度0.06MM,宽度0.10,成型胶位0.06MIN),在模具设计开发与精密成型加工工艺积累了丰富经验,部分结构尺寸精度可达+0.005。
●高精度高效率实现TYPE-C,BTB,RF等多条端子料带成型技术,且专业积累了十几年成设计及生产经验。
●For 0.35BTB, RF, SIM card (terminal thickness 0.06mm, width 0.10, molding glue position 0.06min),we have accumulated rich experience in mold design and development and molding process,The dimensional accuracy of some structures can reach土0.005
●High precision and high efficiency to achieve type-C, BTB, RF etc Multi stip I / M forming technology, and professional accumulated more than ten years of design and production experience.
Precision forming application technology of special engineering materials
●熟悉特种材料(Peek,PFA,PES,PSU,COC,PPS,LCP等) 性能与成型技术,针对特殊塑材料,专门定制日本进口注塑设备(射速800MM/S,射压350MPa),使用超硬质合金耐磨螺杆及定制加热简加热器,满足特殊材料成型要求。
●Be familiar with the performance and molding technology of special materials (PEEK,PFA, PES, PSU, COC, PPS, LCP, etc.), specially customize the injection molding equipment imported from Japan (injection speed 800mm/ s, injection pressure 350Mpa), use super hard alloy wear-resistant screw and customized heating cylinder heater, to meet the molding requirements of special materials.
Professional 3D mold design and mold flow simulation analysis ability
●采用全3D模具设计及MOLDFLOW仿真分析,且积累了十几年的仿真分析经验,能尽量避免设计过程失误,及优化处合理的产品结构及成型工艺,提高模具成功率。
●Using full 3D mold design and Moldflow simulation analysis, and accumulated more than ten years of simulation analysis experience, can try to avoid mistakes in the design process, and optimize the reasonable product structure and molding process, improve the success rate of mold.